Hydrogen Purification: The Key to Fuel Cell Grade Hydrogen

As the world accelerates its transition to clean energy, hydrogen has emerged as a central player. Whether it's used in industrial processes, energy storage, or transportation, hydrogen's role in a sustainable future is undeniable. But not all hydrogen is created equal. When it comes to using hydrogen for fuel cells, there is a significant difference between fuel cell grade hydrogen and non-fuel cell grade hydrogen.

In this blog, we’ll explore the critical difference between these two types of hydrogen and how ESSNA™ can help companies purify their existing hydrogen infrastructure into high-quality, fuel cell grade hydrogen.

The Importance of Hydrogen Purification

Hydrogen, in its raw form, is often produced at lower purity levels that are suitable for many industrial applications but are not compatible with advanced technologies like fuel cells. This is where hydrogen purification becomes crucial.

Fuel cell vehicles, for example, require hydrogen at a very high level of purity to ensure the longevity and efficiency of the fuel cells. Hydrogen that doesn't meet these stringent requirements can lead to impurities building up in the fuel cell, causing performance degradation and potential damage.

At ESSNA™, we specialize in purifying hydrogen to fuel cell grade quality, ensuring it meets the exact specifications required for fuel cells, which generally demand purity levels of 99.995% or higher.

Fuel Cell Grade Hydrogen vs. Non-Fuel Cell Grade Hydrogen

Non-Fuel Cell Grade Hydrogen

Non-fuel cell grade hydrogen typically has a purity of around 76% or lower. This hydrogen is often produced as a waste feed or from less efficient processes, and while it can be used for a variety of industrial applications, it doesn't meet the strict standards needed for fuel cell usage. The impurities in non-fuel cell grade hydrogen—such as carbon monoxide and other contaminants—can be harmful to fuel cells and other sensitive equipment.

For example, hydrogen generated from a traditional steam methane reforming process or from a less refined feedstock may be contaminated with carbon monoxide (CO) or other trace elements, which can poison the fuel cell catalyst and drastically reduce its efficiency and lifespan. This hydrogen, although useful for many applications, needs to undergo a significant purification process before it can be used in fuel cell vehicles or other high-precision applications.

Fuel Cell Grade Hydrogen

Fuel cell grade hydrogen, on the other hand, is purified to a much higher standard, typically 99.995% purity or greater. This level of purity ensures that the hydrogen is free from contaminants that could damage sensitive fuel cell components. One of the most important metrics in hydrogen purification is the concentration of carbon monoxide (CO), which must be below 0.2 parts per million (ppm) to avoid any risk to the fuel cell.

At ESSNA™, we’ve set up systems that can purify hydrogen from as low as 76% purity to 99.995% in a single pass, eliminating harmful contaminants such as carbon monoxide, ensuring the hydrogen is ready for fuel cell applications. This purification process ensures that the hydrogen meets the demanding requirements for fuel cell vehicles, which are rapidly becoming a key part of the global push for zero-emissions transportation.

ESSNA™: Connecting to Your Existing Hydrogen Infrastructure

Even if your company already has hydrogen generation infrastructure in place, ESSNA™ can seamlessly connect to your system and purify your hydrogen to the required fuel cell grade. Our purification systems are designed to integrate with a variety of hydrogen generation methods, whether you're using steam methane reforming (SMR), electrolysis, or any other production process.

The benefit of this is that ESSNA™ doesn’t just provide new hydrogen generation systems; we also enhance the value of your existing infrastructure. If you're already producing hydrogen but haven't been able to reach fuel cell-grade quality, our purification technology can elevate the hydrogen you already have, enabling it to be used in high-value applications like fuel cells for vehicles, backup power systems, and more.

Free Hydrogen Analysis for Existing Systems

At ESSNA™, we understand that many companies have already invested in hydrogen production systems. That’s why we offer a free hydrogen analysis to test the grade of hydrogen being produced by your existing infrastructure. Our team will assess the purity of your hydrogen and provide you with a clear report, outlining the steps needed to purify it into fuel cell grade quality.

This service helps you understand whether your current hydrogen meets the necessary standards or if additional purification is required, and we’re here to help with that process. With our advanced purification systems, ESSNA™ makes it easy to elevate your hydrogen to the highest standards with minimal disruption to your current operations.

Why Hydrogen Purification Matters

Hydrogen is expected to play a central role in the energy transition, particularly in sectors like transportation and industrial manufacturing. However, the quality of the hydrogen is crucial to its performance and longevity. Fuel cell vehicles, in particular, require hydrogen with a purity level that is difficult to achieve with conventional production methods.

ESSNA™’s purification systems help ensure that hydrogen meets the stringent requirements of fuel cells, enabling its safe and efficient use in these advanced applications. Our approach to decentralized hydrogen purification provides a scalable and flexible solution, ensuring that hydrogen is always purified to the right level, wherever it’s needed.

Conclusion: Unlocking the Full Potential of Hydrogen

At ESSNA™, we believe that hydrogen is a key part of the future of clean energy. Whether you're looking to purify hydrogen for fuel cell vehicles or other high-precision applications, we are here to help you make the transition to cleaner, more efficient energy solutions.

Our purification systems are easy to integrate with your existing hydrogen generation infrastructure, and we offer a free hydrogen analysis to help you assess your current hydrogen quality.

Ready to purify your hydrogen to fuel cell grade standards? Contact ESSNA™ today for your free hydrogen analysis and let us help you unlock the full potential of hydrogen for your business: https://www.energysecurity-na.com/contact-us

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Gareth Gregory
North American Head, ESSNA™